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FAA Issues Safety Alert for Improper Overhaul of Some McCauley Propellers

The agency is concerned that constant speed propellers such as this one may have been returned to service without having been properly overhauled. Courtesy McCauley Propellers
Gemini Sparkle

Key Takeaways:

  • The FAA issued a safety alert (SAFO 19002) warning about McCauley constant speed propellers serviced by Sensenich Propeller Services, Inc. (North Windham, CT).
  • An FAA investigation revealed Sensenich failed to follow proper overhaul procedures, notably not testing or replacing critical parts such as propeller return springs, blade-actuating links, and various bearings.
  • Owners and operators of affected McCauley constant speed propellers are strongly advised to have them inspected by an appropriately rated repair station to ensure they meet airworthiness requirements.
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The FAA last week warned aircraft operators of potential problems if they had their McCauley constant speed propellers serviced by Sensenich Propeller Services, Inc., North Windham, Connecticut. The agency says the company was re-installing equipment without fully following the recommended methods, techniques, and practices prescribed in the current McCauley constant speed propellers maintenance manual. The agency said the safety alert – SAFO 19002 – applies to all propellers serviced by the Connecticut company that previously held FAA Air Agency Certificate No. Q0PR011X for an overhaul of propeller assemblies. The online link to the Windham Connecticut facility was no longer listed on the Sensenich website, nor was the company’s website operating.

Rob Mark

Rob Mark is an award-winning journalist, business jet pilot, flight instructor, and blogger.

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