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A Peek Behind the Scenes of Repair Station Ops

A visit to Aircraft Accessories International provides insight into the process of returning an aircraft to service.

Aircraft Accessories International (AAI) specializes in accessory repair and overhaul for King Air components. [Courtesy: AAI]
Gemini Sparkle

Key Takeaways:

  • Aircraft owners facing maintenance issues should be prepared with detailed information about their aircraft, the component's problem, and desired turnaround time when contacting specialized repair stations like Aircraft Accessories International (AAI).
  • Repair stations follow a process involving visual inspection, disassembly, cleaning, and detailed assessment, often offering cost-effective alternative solutions like PMA parts, DER repairs, or proprietary repair specifications when unexpected issues arise.
  • Upon receiving a repaired unit, it is crucial to inspect for shipping damage and strictly adhere to all installation and testing procedures to ensure proper function, maintain warranty, and prevent further damage.
See a mistake? Contact us.

There is a time in every aircraft owner’s life when they hear an utterance that sends a chill through their entire body—and their checkbook. “Hey, boss. I think we have a problem with Four Six Echo.” Mechanics typically identify aircraft by the last three places of the N-number, and any A&P worth their salt will always use the phonetic alphabet.

In our example, Four Six Echo is the company’s Beechcraft King Air scheduled for a trip to close a big deal with a client in Oklahoma. Upon doing the walkaround, the copilot noticed a pool of hydraulic fluid on the ramp just next to one of the main tires. Not good. Hydraulic fluid belongs in the airplane’s actuators, reservoirs, and hydraulic lines, not on the ramp.

Richard Scarbrough

Richard is a US Navy Veteran, A&P Mechanic, and Embry-Riddle Aeronautical University alumni. His experience ranges from general and corporate aviation to helicopters, business jets, and commercial airliners. Former owner of a 145 repair station, he currently has an aerospace product management role and is a member of the T-C-Alliance. Follow him on X (Twitter) at @RScarCo.

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