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New Eclipse

By Robert Goyer / Published: Feb 16, 2011
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Flying Magazine | The World’s Most Widely Read Aviation Magazine
Eclipse EA500
Photo: Robert Goyer

My first takeoff out of Albuquerque, New Mexico, in the EA500 was anything but an anticlimax. We'd just finished up our pre-takeoff check and Jerry Chambers, Eclipse Aerospace's chief pilot, was giving me some last-minute advice on the takeoff when the tower came with a takeoff clearance, "No delay for landing 737 traffic, three-mile final."

So without delay, I added a burst of power, turned the corner and rolled in the power. We accelerated smartly, and the wide runway at ABQ whizzed by beside us. I smiled and pulled back on the sidestick to rotate. We were flying.

It was a moment for which I'd been waiting for years.

A Little History
It's impossible to talk about the Eclipse 500 without talking about its turbulent history. And it's impossible for us to talk about it without going into the history of this magazine's coverage of the airplane.

Like everyone else in GA, we were swept up in the furor that was the introduction, more than 10 years ago now, of the Eclipse 500. While it was my former boss, Mac McClellan, who took the point, I was there on the front lines as well from day one. I looked on and photographed the Burt Rutan-designed Williams V-Jet that begat the Eclipse on its first Oshkosh appearance. Like everyone else I was mesmerized by the idea of a very light jet, an airplane that would distill the spirit of a jet into an airplane sized right for pilots of high-performance GA piston singles and twins.

The hype was overwhelming, and lots of people bought in, literally and figuratively. But no matter how optimistic you were about the economics or the physics, the numbers just didn't add up. Mac came out right off the bat and said in print what many other experts were saying among themselves.

It wouldn't work.

As proposed, the Eclipse jet, he said, would never fly. Its Williams engines were too small to work. The speeds and weights were unobtainable. The FARs, which require a minimum single-engine climb gradient for jets, would submarine the hopes of such a low-powered, light twinjet. And finally, Mac said, the economics proposed by the company — pinning its hopes on building 2,000 jets a year to be used by a yet-to-be-created industry of per-seat charter providers that would shuttle folks all over the United States in Eclipse jets — were pure fantasy. Moreover, he continued, even if it were true that Eclipse would build 2,000 jets a year, it wouldn't achieve even close to the production efficiencies needed to get the cost down to a million dollars, never mind around $800,000, which was the originally proposed price of the jet. (Had someone overlooked the fact that the company had to install not one but two jet engines on the airplane?)

His honesty cost us, big. While Eclipse was, in Mac's words, "spending lavishly" with its ad dollars around the industry, it snubbed Flying.

The problem was, Mac was right on every count. The Williams engines, Eclipse later said, turned out to be a financially disastrous work in progress, one that required a midprogram switch to new engines, from Pratt & Whitney. With the switch to the Pratt engines (which can be rightfully credited with saving the airplane if not the program) came new design changes. Performance goals were slipping, and the weight was increasing. As the program progressed, the company's hopes of meeting the minimum required single-engine climb performance looked bleak. To meet performance guarantees of weight and range, the company had to redo the tip tanks to add fuel and meet lightning strike standards; it had to then rework the aerodynamics, to cut drag.

The good news was, the modifications were working. The performance was on track. But by then it was too late.

It was at that point clear that the central economic premise on which Eclipse's hopes were pinned — high production due to a vast new air taxi market — wasn't panning out. The company at one point claimed around 2,500 orders for the jet, but many of those were big orders placed by start-up air taxi operators, like DayJet, which at one point had orders for 1,400 Eclipse jets — it would eventually take delivery of 28. Even by the time the FAA granted the airplane an extraordinary provisional certificate just in time for Oshkosh in 2006, the design was still a work in progress, and those first customers in late 2006 took delivery of an airplane that cost Eclipse a lot more to produce than it was selling it for. Never mind making up on the initial investment.

Still, we all watched in disbelief as customers and many in the press continued to buy into the dream. The program was even handed the 2005 Collier Trophy, an honor that had been the most prestigious award in aviation, one that supposedly recognized a real-world achievement. At that point, we at Flying could only shake our heads. Inextricably mated, hope and denial ran deep.

In the end, the company produced 259 airplanes, many of which weren't close to being completed to the eventual standard. Most were delivered without approved icing protection. Amazingly, for an airplane that pinned its reputation on high technology, many Eclipses came out of the factory without GPS. It's true that for a time Eclipse was delivering its business jets with a handheld GPS for direct-to guidance.

In the end the money ran out, and the crash was spectacular, the largest failure in GA history, a $1 billion failure that devastated investors, suppliers, employees and customers.

Picking Up the Pieces
As Eclipse Aviation was walking out the door, the winning bidder, Eclipse Aerospace, a loose coalition of former customers headed by businessman Mason Holland that paid just $40 million for the company as the only bidder, was walking in. And it got right down to the difficult business of trying to get the company to the point, at least at first, where it could get parts to its customers and bring the fleet up to the still-emerging final configuration.

The philosophical differences between the former and current Eclipse couldn't be more striking. While many existing customers were hoping for the new company to make them whole, to keep the promises of the former Eclipse, the new company went into the process with eyes wide open. It was there to fix airplanes and, it hoped one day, to make new airplanes. As much as it felt the pain of the victims of the first regime, giving away parts or work made no sense if it were to survive. This was, as you might imagine, not a popular stance with many owners and deposit holders, though it's impossible to imagine a scenario in which the new company could have made existing Eclipse owners, not to mention former deposit holders, happy. It was the kind of sober financial calculation that says good things about a company's prospects.

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airgeeker's picture

Having worked for Eclipse Aviation before and during the delivery of all 259 aircraft, I can tell you that many, many talented engineers, technicians, management and support folks dedicated their lives to make this airplane a reality. It migth have been Vern Rayburn's dream, but it was the ingenuity, blood, sweat and sacrifices of the those of us in the trenches, and our families, that made it happen. Notwitstanding the Race to the Moon, the Eclipse jet is an example of American ingeniuty and resolve at it's finest.

D3's picture

MAC may want to crow about predicting the EA-500 wouldn't work, but he got it wrong. The poor economy had as much to do with the difficulties of getting the aircraft to market as the technical issues did. Would NetJets have succeeded if the economy was headed South when they came to market? Highly doubtful. I was there and can tell you they only made it to a sustainable level by the slimmest of margins, even though the economy was growing solidly. NetJets recent financial performance shows that even having a good product does not make you immune to the economy.
And DayJet notwithstanding, the market for on-demand air taxi's at the light end of the spectrum still exists. The per-seat model that DayJet was using was novel and may or may not have worked with a better economy and had the aircraft delivered on time. We'll never know.
It is correct that the airplane couldn't be produced at the initial price proposed, but you can say the same thing for the original Learjet and Citation 500. What will MAC say 2-years from now when Sikorsky is in the business of making light jets for the air-taxi market?
Airgeeker's poignant comment applies to areas other that aviation. It's the hard workers of this country that make the economy grow and creates jobs, despite the government's claims to the contrary.

BOOKER455's picture

Wow.... coming down the blinders at 95kias that's really ouragious...!!!!!

Wrightthing's picture

To all of those honest and hard working Eclipse employees of the past who made this happen, finally your sweat, tears and fears have given life to this airplane.
Shame on those who were involved in the "Bernie Madoff lifestlye" and to your demise.
Congrats Eclipse Aerospace for saving a truely wonderful airplane, just make sure that it will last the long run with all it's inherent design and build flaws.
And to the FAA who should be absolutely ashamed at the greed and politics that you (San Antonio MIDO, Fort Worth MIDO and Colorado ACO) got so wrapped up in, just keep watching reruns of Utube on the Senate hearings till you finally figure out where you went wrong!

"Do The Wright Thing"

OhNO500's picture

Wow....I can't believe this plane is even on the tarmac, let alone in the market place! Yeah, I know; revamped, reconfigured, rewired, re-EVERYthing, right? This plane scares the H--- out of me. I am a family member of someone who worked there from the beginning, who came home every week totally agast at what was going on just to get the plane up in the air and into the hands of the public! ' Buy first and we will work out the dangerous bugs later'. Money was poured into this company from honest, albiet blind, investors, especially the City of Alb. itself, only to have those at the 'helm' spend it on themselves as if it was given to them PERSONALLY, instead of the production of what initially was a great aircraft. The blatant spending on vehicles, parties, houses, all the while corners were cut on this beautifully designed aircraft, to the point it was downright dangerous. We saw hardworking, conscientious, honest employees watch with fear that the worst was going to happen. Many of them quit due to their integrety to saftey, and saw those who voiced their fear be given an ultimatum, or be fired. Angry, yes, but fearing the worst still with this plane. Many good hearted, hard working, integrity driven men and woman that were there in the beginning shed real tear's out of their fear, as well. Live's were at stake then, as they are now and I hope the saftey ratings soar's on this plane BEFORE she is sold to ANYONE!!
Just my take...

Wrightthing's picture

To OhNo500: Wright On! Been there, and I walked out, to the aghast of the FAA!
Thank you for
your honest comment and truth that must be told before someone gets hurt.
"Always Do The Wright Thing For Aviation"

chalete's picture

This is a very expensive toy that even wealthy people found it very difficult to buy as it lacks range and has no toilet. How can a family of four living in say Atlanta that wants to spend a week-end in the Bahamas about 2 hours away consider taking this airplane. Or how could the dreamer at DayJet thought that there was a future with this; I was told that the hangars that passed for "terminals" at Boca Ratón and other places had a sign warning passengers, loud and clear to go to the toilet before boarding. Suppose that Mother Nature made a call to one passenger or 25% of the payload in the middle of a flight from say Opa Locka to Tallahasee, what was the solution drop flaps and gear and land ASAP, costing a lot of time and money to DayJet and a terrible nuisance to the other 3 passengers, or else let him face the consequences. Anyway you look at this, the Eclipse 500 was doomed as Flying said right from the begining and will remain so. Now the Sikorsky rescue effort is going to backfire as it is bringing a (forced) lifeline to this airplane which somehow competes with the Cessnas, Pipers, Bombardiers, etc. Do you honestly think they these guys are going to continue buying P&W engines if they can avoid it.

robert goyer's picture

It is a nice airplane, and there are any number of private airplanes that lack a potty and that take longer to get to the destination than the 500.

Antonio2010's picture

I have read with much interest the article on the Eclipse Aerospace EA500, by Robert Goyer which makes a good account of recent and past events; neverthless I as engineer am interested in thechnical and economic info so i would like to ask to Goyer or somebody else the info that the article lacks. These are:

1)The price listed is the of the airplane refurbished but at least approximately how much it will cost totally new with zero flight hours.
2) it is reported an hourly cost of $600 but how much is the hourly fuel consumption; only 900 lb of thrust should result in a low fuel consumption.
3) why is the fuselage tapered toward the tail? Is it to keep the wheight low?

And i think that Eclipse should abandon the sidesticks which they adopted, i think for econimical reason, for conventional yokes.

Anyway, after all, I think this is a beatiful airplane and a very nice novelty!!

Antonio - Italy

chalete's picture

For Robert Goyer, indeed there are a lot of airplanes that do not have a potty and are slower and the first to come to mind is the Cessna 152 and others even twins, but they cost just a fraction of the Eclipse 500. The 500 is a nice plane for short flights say an hour or less and to cough up almost $ 3 million for owning one?. That is why it is doomed for ever no mater how you slice it.

chalete's picture

Wikipedia comes up with a very factual rendition of the saga of this aircraft covering both pros and cons http://en.wikipedia.org/wiki/Eclipse_500 . And it is up to date including the recently FAA ordered restriction to fly at or below FL300 due to engine carbon accumulation that could shut one or both engines (obviously this is a P&W problem so they have to solve it).

JohnSmith's picture

Very nice plane!!

phil1's picture

So what are the economics of the "new manufacture" of this jet. Used they can be had with 630TT, NDH, excellent condition for $630,000. Flying misses the boat with the story as the resale price of $1.6 million with " Upgraded AVIO NG 1.7" and the installation of deice boots, seems high.

Does it really cost $1,000,000 or more to install boots and install AVIO NG 1.7? Or are the new owners of Eclipse taking advantage of current owners. Treating them as a captive heard of sheep to be sheared!

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