Register

How a 10-cent Pin Could Have Spelled Disaster

Rotor shaft and pin on the Thompson
TF1900 fuel pump.
Mark Phelps
Gemini Sparkle

Key Takeaways:

  • Older Bonanzas with Continental E-series engines are equipped with Thompson TF1900 fuel pumps, whose poorly designed drive end is susceptible to wear and shear pin failure.
  • A failure in this pump would cause a loss of fuel pressure, requiring pilots to operate a hand pump until reaching an airport.
  • Pilots can address this safety concern through regular FAA-mandated 300-hour inspections, replacing the pump with a newer model, or rebuilding it with more durable components.
See a mistake? Contact us.

A chain is only as strong as its weakest link, and that cliché applies more in aviation than just about any other field — with the possible exception of training attack dogs. Old Bonanzas like mine have Continental E-series engines, similar to later O-470s, but with enough differences to make operating one a constant source of education. One important class involves the Thompson TF1900 engine-driven fuel pump. Experience may be the best ‘professor’ but when it comes to E-series Continental engines, Lew Gage is right up there on the podium alongside the school of hard knocks. From his book, E-Series Bonanzas concerning the Thompson pump:

“The pump part of this unit is very well designed and manufactured to close tolerances with high quality. However, the drive end is of marginal design and poorly manufactured. Due to this condition, the [FAA-mandated] 300-hour inspection is a very necessary maintenance procedure.”

Mark Phelps

Mark Phelps is a senior editor at AVweb. He is an instrument rated private pilot and former owner of a Grumman American AA1B and a V-tail Bonanza.

Ready to Sell Your Aircraft?

List your airplane on AircraftForSale.com and reach qualified buyers.

List Your Aircraft
AircraftForSale Logo | FLYING Logo
Pilot in aircraft
Sign-up for newsletters & special offers!

Get the latest stories & special offers delivered directly to your inbox.

SUBSCRIBE