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Foreign Object Debris

Alone, I stood in the cordoned area looking at the remains of an F-16s left main gear wheel rim. A whirlwind Safety Investigation Board notice two days before placed me in this hangar with a table full of junk; a damaged F-16 sat behind me on jacks. Quietly, I contemplated the pieces, methodically shifting broken metal on a table until I had a deformed, but complete, F-16 main gear rim. Within an hours time, Id arranged the tire bits around the junk rim. Three days ago these were in airworthy condition.

Most all of the elements required for the activation of HomeSafe are already found on 2019 and 2020 TBM 940 models. Daher/Airborne Films
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Key Takeaways:

  • A small piece of foreign object debris (FOD), likely a screw, initiated the catastrophic failure of an F-16's main gear tire during takeoff, resulting in over a million dollars in damage and nearly fatal consequences for the pilot.
  • The incident highlights that FOD is a profound and often underestimated threat to aircraft tires and associated systems, capable of causing extensive structural damage and complex chain reactions, far beyond typical engine concerns.
  • The article stresses the critical importance of continuous vigilance and rigorous FOD prevention measures across all aviation operations to avert severe accidents and ensure safety.
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Alone, I stood in the cordoned area looking at the remains of an F-16s left main gear wheel rim. A whirlwind Safety Investigation Board notice two days before placed me in this hangar with a table full of junk; a damaged F-16 sat behind me on jacks. Quietly, I contemplated the pieces, methodically shifting broken metal on a table until I had a deformed, but complete, F-16 main gear rim. Within an hours time, Id arranged the tire bits around the junk rim. Three days ago these were in airworthy condition.

Results from the investigation into this mishap are of interest for two basic reasons. One is how foreign object debris (FOD) can totally ruin your day. Typically, FOD is considered a great danger to aircraft engines-especially turbines-and propellers, but not so much to tires. While both scenarios are to be avoided, a FODd tire can present substantial challenges to the pilot and has resulted in loss of aircraft and lives. The second thing we can find is a better understanding of how tires, rims and brakes can be damaged by FOD, and what can follow when they are.

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