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Post-Maintenance Flights

You always wanted to be a test pilot. Now’s your chance to show everyone that you have the right stuff.

Image: NTSB
Gemini Sparkle

Key Takeaways:

  • A fatal accident highlights that seemingly minor maintenance shortcuts or overlooked details can have catastrophic and unforgiving consequences in aviation.
  • Pilots are the final authority for an aircraft's airworthiness and must exercise this responsibility by conducting thorough pre-flight inspections, verifying all maintenance, and adhering to regulations, rather than relying solely on others.
  • It is crucial for pilots to resist pressure, never cut corners, ensure personal familiarity with their aircraft, and understand specific requirements like post-maintenance test flights to ensure safe operations.
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Several years ago, a pilot friend of mine went to work for an air cargo operator, in part to gain multi-engine time. His new employer was operating aged piston-engine airplanes in commercial air cargo operations. He and the other crew member were killed in an unfortunate accident. Only recently did I learn the details of his accident, which offers some lessons for all of us.

The twin-engine accident airplane had been experiencing a continuing oil leak from one powerplant’s accessory section. Mechanics worked on the plane while cargo was loaded but hadn’t finished the job by scheduled departure. With my friend’s and the captain’s agreement, a seemingly unimportant part of the inner cowling/firewall was not reinstalled, leaving it for the mechanics at home base do it. The outer cowling was reinstalled, and the airplane took off a few minutes later.

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