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Video: Hypersonic Vehicle Failed After Skin Peeled Off, DARPA Says

HTV-2
Gemini Sparkle

Key Takeaways:

  • DARPA concluded the hypersonic HTV-2 vehicle was lost during a test flight due to its aeroshell's inability to withstand the extreme stresses of Mach 20 atmospheric flight.
  • The vehicle's skin design was based on ground testing and thermal modeling that failed to accurately predict the harsh realities of such high-speed conditions, leading to surface gaps and shock waves.
  • Despite the malfunction, the HTV-2 maintained controlled flight at Mach 20 for three minutes, and DARPA will use the lessons learned to advance its goal of creating vehicles for sub-60-minute global travel.
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After seven months of examining data from the hypersonic HTV-2 vehicle that was lost during a test flight over the Pacific last August, DARPA says it has zeroed in on the vehicle’s skin, and its inability to withstand the stresses of incredibly fast speeds, as the source of the malfunction.

According to DARPA’s report, ground testing and thermal modeling that dictated the vehicle’s skin structure needs was completed based on extrapolations from known flight characteristics, and ultimately proved unable to “successfully predict the harsh realities of Mach 20 atmospheric flight.”

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