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Pushrods

The number 3 cylinder exhaust pushrod broke, due to a valve stuck in the closed position. The valve was not stuck at the time of the investigation. No marks were seen on the top of the piston as viewed through a borescope. The lifter came apart as a result of the broken push rod but appears to have been operating properly prior to the event.

Gemini Sparkle

Key Takeaways:

  • Multiple aircraft types reported various pushrod failures, encompassing abnormal wear, breakage, bending, and manufacturing defects.
  • Common cylinder pushrod issues included extensive wear, often affecting rocker arms and sometimes linked to insufficient lubrication.
  • Specific incidents highlighted a broken exhaust pushrod caused by a stuck valve and bent aileron control rod ends lacking proper maintenance guidance.
  • A critical manufacturing defect was identified where pushrods were not drilled, preventing essential oil flow to engine components.
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Cessna 172N Skyhawk
Broken Exhaust Pushrod

The number 3 cylinder exhaust pushrod broke, due to a valve stuck in the closed position. The valve was not stuck at the time of the investigation. No marks were seen on the top of the piston as viewed through a borescope. The lifter came apart as a result of the broken push rod but appears to have been operating properly prior to the event.

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