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Prevent Hangar Rash

Ground-handling accidents usually result from inattentiveness and human factor issues. They can be costly but are easy to prevent. Heres how.

Pilots can now view the IFD900 in split-screen mode with ForeFlight and other apps. Avidyne
Gemini Sparkle

Key Takeaways:

  • Ground damage to aircraft, often termed "hangar rash," is surprisingly expensive, can lead to an aircraft being totaled, and incurs significant downtime, making prevention far more cost-effective than repair.
  • High-risk ground operations include towing, self-powered ramp movements, vehicle interactions on the ramp, and hangaring, each requiring specific precautions and meticulous attention.
  • Effective prevention strategies involve thorough visual inspections, vigilant external awareness, proper use of personnel (e.g., wing walkers), adherence to guidelines (e.g., slow speeds, marked paths), and actively mitigating human factors like rushing and time pressure.
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I recently listened to an aviation insurance official cite a collection of claims for aircraft damaged during ground operations and dropped my jaw. The cost of even the smallest hangar rash can be quite expensive to your-or your insurance companys-checkbook.

Light materials like sheet and stamped aluminum or composites can carry amazing structural loads as long as the integrity of their shape is maintained. But, a small dent can seriously compromise the load-carrying capability of the structure. Repairs of more substantial damage-to a nosegear, a wingtip or a tail surface-can easily exceed the value of an older pride-and-joy, forcing you or the insurance company to total it. And the repair cost alone does not consider the expense of downtime. In the case of aircraft, its much cheaper and a lot less painful to prevent hangar rash in the first place than to pay for the damage afterwards.

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