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Piston Engines: Keeping Your Cylinders Happy

Gemini Sparkle

Key Takeaways:

  • Many aircraft engines fail to reach their manufacturer-recommended Time Between Overhauls (TBO), with infrequent flying often cited as a major cause for premature wear and costly overhauls.
  • Effective management of Cylinder Head Temperatures (CHT) is critical for engine longevity, requiring careful control to avoid overheating (e.g., preignition) and rapid cooling (shock cooling), despite ongoing debate about optimal lean-of-peak vs. rich-of-peak operation.
  • Maximizing engine life involves consistent flying, utilizing advanced electronic monitoring systems to track individual cylinder performance and detect issues early, and adhering to proper lubrication practices, including timely oil changes with appropriate oil types.
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Photo by Bo Ryan|

There is a magic number associated with every airplane — a number referred to as time between overhauls, or TBO for short.

Pia Bergqvist

Pia Bergqvist joined FLYING in December 2010. A passionate aviator, Pia started flying in 1999 and quickly obtained her single- and multi-engine commercial, instrument and instructor ratings. After a decade of working in general aviation, Pia has accumulated almost 3,000 hours of flight time in nearly 40 different types of aircraft.

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