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Pushrods

The number 3 cylinder exhaust pushrod broke, due to a valve stuck in the closed position. The valve was not stuck at the time of the investigation. No marks were seen on the top of the piston as viewed through a borescope. The lifter came apart as a result of the broken push rod but appears to have been operating properly prior to the event.

Gemini Sparkle

Key Takeaways:

  • Multiple aircraft types reported various pushrod issues, including breakage, excessive wear, and undocumented bending.
  • Root causes for these failures ranged from mechanical issues like stuck valves and insufficient lubrication to manufacturing defects such as missing oil passages.
  • The problems primarily affected cylinder pushrods and associated components like rocker arms, often discovered during inspections or due to symptoms like metal in the oil filter.
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Cessna 172N Skyhawk
Broken Exhaust Pushrod

The number 3 cylinder exhaust pushrod broke, due to a valve stuck in the closed position. The valve was not stuck at the time of the investigation. No marks were seen on the top of the piston as viewed through a borescope. The lifter came apart as a result of the broken push rod but appears to have been operating properly prior to the event.

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