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Tires And Tubes

The following is derived from maintenance facility submissions to the FAA’s Service Difficulty Reports database.

Gemini Sparkle

Key Takeaways:

  • Multiple reports detail significant quality issues with retread tires, including immediate defects like bulges and air gaps, and premature cracking even before operational use.
  • Aircraft tires experienced various sidewall integrity failures, ranging from blistering and debonding to complete sections missing, sometimes leading to damage to other aircraft components.
  • Internal tire defects, such as coarse inner surfaces, loose balancing strips, or other manufacturing flaws, caused inner tube damage and slow air leaks.
  • Many reported tire failures occurred prematurely after minimal flight hours, during storage, or represented recurring issues across fleets.
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Cessna 172L Skyhawk

Defective Retread

New retread tire installed on aircraft. Three hours and four landings later, post-flight inspection revealed a bulge on inboard sidewall. Examination revealed an air gap of 0.375 to 0.5 inch depth between outer and inner surfaces. Gap area estimated 2-3 square inches. Groove was sliced open; outer rubber thickness at slice was less than 0.030 inch. Tire was shipped to me with 8130 release, but was not airworthy.

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