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Tires And Tubes

The following is derived from maintenance facility submissions to the FAA’s Service Difficulty Reports database.

Gemini Sparkle

Key Takeaways:

  • Aircraft tires, particularly new retreads, are exhibiting significant manufacturing and quality defects such as bulges, cracking, and structural failures after minimal or no operational use.
  • Recurring issues include sidewall blistering and complete section failures, leading to extensive replacements across fleets.
  • Internal tire defects are causing abrasion and damage to inner tubes, resulting in air pressure loss across various aircraft models.
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Cessna 172L Skyhawk

Defective Retread

New retread tire installed on aircraft. Three hours and four landings later, post-flight inspection revealed a bulge on inboard sidewall. Examination revealed an air gap of 0.375 to 0.5 inch depth between outer and inner surfaces. Gap area estimated 2-3 square inches. Groove was sliced open; outer rubber thickness at slice was less than 0.030 inch. Tire was shipped to me with 8130 release, but was not airworthy.

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