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Reluctant Test Pilot

As anyone who reads this magazine knows, most GA accidents are caused by the loose screw between the seat and rudder pedals. “Pilot induced” is the leading cause of accidents, not mechanical failure. But sometimes even mechanical failures can be attributable to aeronautical decision-making, like deciding to trust an aircraft after it has been in maintenance.

Gemini Sparkle

Key Takeaways:

  • Scheduled aircraft maintenance can paradoxically increase the immediate risk of mechanical failures, a phenomenon supported by studies and accident data, often due to human errors like misassembly or forgotten components.
  • Pilots flying aircraft recently out of maintenance should embrace a "test pilot" role, conducting exceptionally thorough pre-flight inspections focused on newly serviced systems to mitigate these elevated risks.
  • This heightened risk is temporary; mechanical reliability typically improves with subsequent flight hours, eventually returning pilot decision-making and complacency as the primary safety concerns.
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As anyone who reads this magazine knows, most GA accidents are caused by the loose screw between the seat and rudder pedals. “Pilot induced” is the leading cause of accidents, not mechanical failure. But sometimes even mechanical failures can be attributable to aeronautical decision-making, like deciding to trust an aircraft after it has been in maintenance.

Let’s get something straight: Aircraft are not falling out of the sky with mechanical failures. Still, it’s just common sense to perform an extensive pre-flight inspection of any aircraft coming out of the maintenance shop. And on at least one level, you might think an aircraft would be more trustworthy after it has undergone an annual or 100-hour inspection, or had a major system repaired by a licensed mechanic. After all, that is the point of regular maintenance, right? But statistics don’t necessarily bear out this thinking. So, the pilots flying post-maintenance test flights need to up their game a bit.

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