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Boeing Responds After Suspending 777X Test Flights

The manufacturer notified the FAA about the discovery of the faulty thrust link, a custom component for the 777-9 and its engine.

When Boeing's 777-9 enters service, it will be the world’s largest twin-engine airliner.
When Boeing's 777-9 enters service, it will be the world’s largest twin-engine airliner. [Courtesy Boeing]
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Key Takeaways:

  • Boeing grounded its entire 777X test fleet after discovering cracked thrust links, a critical structural component, on one aircraft during routine maintenance and subsequently on all three test planes.
  • The thrust link is a heavy titanium component custom to the 777-9, designed to transfer thrust between the engine and airframe with built-in redundancy.
  • Boeing is assessing the issue and keeping the FAA informed, which impacts the uncertified 777X's test schedule ahead of its projected 2026 delivery timeline.
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Boeing engineers are taking a closer look at the wings of the 777 after routine maintenance on the 777X—the aircraft used for test flying—found a faulty thrust link. 

The discovery was made over the weekend and the grounding of the test aircraft announced on Monday.

Meg Godlewski

Meg Godlewski has been an aviation journalist for more than 24 years and a CFI for more than 20 years. If she is not flying or teaching aviation, she is writing about it. Meg is a founding member of the Pilot Proficiency Center at EAA AirVenture and excels at the application of simulation technology to flatten the learning curve. Follow Meg on Twitter @2Lewski.

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