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FAA Certifies Diesel Auto Engine Conversion

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Key Takeaways:

  • The FAA granted type certification to the Thielert Centurion 1.7 aviation diesel engine, marking its first approval for a converted automotive engine in this category.
  • The certification process was unique, as the FAA allowed Thielert to verify part safety through extensive testing despite the original manufacturer not providing verification.
  • A novel aspect of this engine is its "Time Before Replacement" (TBR) limit (initially 1,000 hours or 12 years), requiring full engine replacement rather than overhaul.
  • The Centurion 1.7 is planned for retrofit installations in Cessna Skyhawks and is being developed for new aircraft models like Diamond's TwinStar.
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In November the FAA granted type certification to the Thielert Aircraft Engines (TAE) TAE 125-01 four-cylinder 135-hp aviation diesel engine. The model is a diesel automotive engine, made by Daimler Chrysler, which TAE converts for airplane use by adding a gearbox and other aviation-specific parts.

The certification for the engine, known as the Centurion 1.7, is the first of its kind for the FAA. The approval surprised many industry observers because it entailed producing an engine with parts that the manufacturer (Daimler Chrysler) would not verify. But the FAA was surprisingly willing to work within this restriction and allowed Thielert to verify, through a combination of component testing, parts validation, test stand runs, and ongoing testing that the engine, and the parts that make it up, meet an acceptable level of safety.

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