January 24, Rancho Cucamonga, Calif. / Beech Travel Air

At about 1626 Pacific time, a Beech 95 lost a propeller blade, which resulted in the right engine tearing from its mounts. The airplane then crashed, killing the pilot. Witnesses reported observing the right engine suspended below the right wing and the airplane entering a steep right bank turn until rolling upside down. The flight was a post-maintenance test flight. The airplanes annual had been signed off that day and the flight was the first after the engine and propeller were overhauled. Preliminary inspection of the propeller showed that its fracture surface had a flat section that revealed beach marks, indicative of a fatigue fracture. Also, several corrosion pits were present on...

Gemini Sparkle

Key Takeaways:

  • A Beech 95 crashed during a post-maintenance test flight, killing the pilot, after a propeller blade failed and the right engine detached.
  • Preliminary inspection of the propeller blade revealed a fatigue fracture, indicated by "beach marks" and corrosion pits near the crack.
  • The accident occurred on the same day the aircraft's annual inspection was signed off and after the engine and propeller had been overhauled.
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At about 1626 Pacific time, a Beech 95 lost a propeller blade, which resulted in the right engine tearing from its mounts. The airplane then crashed, killing the pilot. Witnesses reported observing the right engine suspended below the right wing and the airplane entering a steep right bank turn until rolling upside down. The flight was a post-maintenance test flight. The airplanes annual had been signed off that day and the flight was the first after the engine and propeller were overhauled. Preliminary inspection of the propeller showed that its fracture surface had a flat section that revealed beach marks, indicative of a fatigue fracture. Also, several corrosion pits were present on the inner bore of the propeller in proximity to the fatigue cracks. The blade has been sent to the NTSBs Materials Laboratory for a complete examination.

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