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Jammed And Frayed

The control yoke was binding when turned left approximately 45 degrees. Upon inspecting the aileron control system, a screw was found lodged in a pulley groove and the cable (p/n 106-524044-19) was damaged. The aircraft had flown 2.0 hours since its last annual inspection. The screw appeared to be a floor panel screw.

Gemini Sparkle

Key Takeaways:

  • Multiple aircraft experienced control system issues, including a jammed aileron cable from a foreign object, frayed aileron cables due to pulley wear, and sheared elevator actuator rivets.
  • Engine components failed in two instances, with a cracked turbo-exhaust clamp found during inspection and a cracked exhaust valve leading to significant power loss.
  • A leaking oil/fuel heater tube with pinholes, possibly caused by Adel clamp chafing, also highlighted component integrity challenges.
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Beechcraft A36 Bonanza

Jammed Aileron Control Cable

The control yoke was binding when turned left approximately 45 degrees. Upon inspecting the aileron control system, a screw was found lodged in a pulley groove and the cable (p/n 106-524044-19) was damaged. The aircraft had flown 2.0

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