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Frayed, Stuck, Cracked

This aircraft has factory-installed, extended range fuel tanks, a “wet wing” design in each wing tip. These tanks were found leaking through the fuel vent tubes (p/n 60-170010) on both sides. The cause of the leak was found to be the deterioration of the sealant around the tube slip-joint fittings.

The DA62 uses a version of the E4 engine marketed as the AE330. Florian Pfaffstaller
Gemini Sparkle

Key Takeaways:

  • Deteriorated fuel tank sealant in a Beech Baron caused leaks and debris to contaminate the fuel system.
  • A routine inspection on a Cessna Grand Caravan revealed a flap cable with 30 percent of its strands broken.
  • Improperly securing the control yoke with a seat belt in high winds led to damaged elevator mount brackets on a Cessna Titan.
  • A Piper Seminole experienced an in-flight emergency due to a stuck throttle cable, and a Continental engine was found with a cracked crankshaft at the propeller flange.
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Beech Model 58 Baron
Fuel Tank Sealant Deterioration

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