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Flight Control Failures

Perhaps the classic example of a failed flight control system involves United Airlines Flight 232, a scheduled domestic passenger operation of a DC-10. On July 19, 1989, while in cruise at FL370, the jet’s center, tail-mounted engine’s fan disk failed. The pieces penetrated the engine’s containment shroud and severed the airplane’s hydraulic lines. Those lines quickly leaked out their fluid, eliminating any ability for the flight crew to reposition the airplane’s primary control surfaces.

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Key Takeaways:

  • Flight control system failures, demonstrated by events like United 232's hydraulic loss, can eliminate primary control surface function.
  • Typical aircraft control systems, often using cables and pulleys, are vulnerable to failures from jams, separations, external damage, or poor maintenance.
  • In the event of primary control failure, pilots can use alternative methods like engine power, wing flaps, pitch trim, and rudder to maintain aircraft control.
  • Effective management of airspeed and power, combined with thorough pre-flight inspections and maintenance, are critical for both preventing and responding to control system emergencies.
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Perhaps the classic example of a failed flight control system involves United Airlines Flight 232, a scheduled domestic passenger operation of a DC-10. On July 19, 1989, while in cruise at FL370, the jet’s center, tail-mounted engine’s fan disk failed. The pieces penetrated the engine’s containment shroud and severed the airplane’s hydraulic lines. Those lines quickly leaked out their fluid, eliminating any ability for the flight crew to reposition the airplane’s primary control surfaces.

Using the only controls remaining—the left and right engines’ throttles—the crew managed to descend and approach the Sioux Gateway Airport/Col. Bud Day Field in Sioux City, Iowa, where the DC-10 crash-landed, killing 111 of the passengers and crew aboard. Survivors totaled 185, including the flight crew. Many lessons were learned from this accident, including alternatives to aircraft control when the primary systems have failed. To understand them, though, we first have to understand the systems themselves.

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