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Exhaust Systems

A Cessna 441 Conquest similar to the accident aircraft. Griffith Aviation
Gemini Sparkle

Key Takeaways:

  • Aircraft exhaust systems frequently experience failures such as cracks, leaks, and the disengagement or separation of components.
  • Many reported incidents occurred at relatively low operating hours, with some failures attributed to manufacturing defects or incorrect installation.
  • These malfunctions often resulted in significant secondary damage, including chafing firewalls, burning cowlings, damage to adjacent wiring and hoses, and potential cabin contamination (e.g., smoke or heat).
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Cessna T182T Turbocharged Skylane

Cracked Wastegate Attach Flange

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