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Cracked, Loose, Failed

The forward outboard, lower wing spar caps were found cracked. The cracks-on both left and righthand assemblies-radiated out from the fourth Huck rivet forward, passing through the wing attach hinge. This aircraft was inspected 15 months /404.2 hours ago by eddy current. No cracks were found at that time. Wing lower spar cap part numbers: l/h: 000-110012-1; r/h: 000-110012-2.

Streams coursing across the New Jersey wetlands. Jonathan Milne/Courtesy Lighthawk
Gemini Sparkle

Key Takeaways:

  • Structural integrity issues were identified in Beechcraft King Air (cracked wing spar caps, previously undetected) and Piper Seminole (cracked nose cone spar, not covered by current ADs).
  • Component reliability concerns included recent "weather checking" failures in new Cessna 172R tire tubes and a loose turbocharger oil line on a Cirrus SR22.
  • Cessna turbocharged piston twin exhaust systems remain a critical safety concern, with a history of failures and current FAA reports of improper inspections despite an existing AD.
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Beechcraft E90 King Air

Cracked Wing Spar Caps

The forward outboard, lower wing spar caps were found cracked. The cracks-on both left and righthand assemblies-radiated out from the fourth Huck rivet forward, passing through the wing attach hinge. This aircraft was inspected 15

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