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Cracked, Loose, Failed

The forward outboard, lower wing spar caps were found cracked. The cracks-on both left and righthand assemblies-radiated out from the fourth Huck rivet forward, passing through the wing attach hinge. This aircraft was inspected 15 months /404.2 hours ago by eddy current. No cracks were found at that time. Wing lower spar cap part numbers: l/h: 000-110012-1; r/h: 000-110012-2.

Streams coursing across the New Jersey wetlands. Jonathan Milne/Courtesy Lighthawk
Gemini Sparkle

Key Takeaways:

  • Several aircraft types exhibited critical structural and mechanical failures, including cracked wing spar caps on a Beechcraft King Air and a cracked nose cone spar on a Piper Seminole.
  • Component failures were noted across different aircraft, such as multiple tire tube failures on recently manufactured Cessna 172R tubes and loose turbocharger oil lines on a Cirrus SR22.
  • Ongoing safety concerns persist with Cessna Turbocharged Piston Twin exhaust systems, where the FAA indicates improper inspection compliance despite numerous ADs and the system's good safety record when properly maintained.
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Beechcraft E90 King Air

Cracked Wing Spar Caps

The forward outboard, lower wing spar caps were found cracked. The cracks-on both left and righthand assemblies-radiated out from the fourth Huck rivet forward, passing through the wing attach hinge. This aircraft was inspected 15

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