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Assorted Failures

A repair station has replaced several upper torque links after finding them bent at inspection (approximately five have been found). Only one was found cracked. The submitter believes landing impact with more than the recommended strut extension (five inches maximum), according to the service manual. Strut extension is adjusted by adding shims (p/n 1243618-2.)

Gemini Sparkle

Key Takeaways:

  • Cessna 210 nose gear torque links are failing (bending or cracking), potentially due to excessive strut extension during landing.
  • Diamond DA42 main landing gear downlock pins are repeatedly becoming unsecured due to failing circlips, causing aircraft damage, with a more permanent securing method suggested.
  • ECI cylinders are exhibiting severe cracking, as seen in a Beech A36, underscoring the necessity of adhering to ECI's service bulletin for crack inspection.
  • Champion Oil Filter CH48110-1 filters from a specific batch had manufacturing defects (element separation, debris) causing critical oil pressure and temperature issues shortly after installation.
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Cessna 210

Cracked Nose Gear Torque Link

A repair station has replaced several upper torque links after finding them bent at inspection (approximately five have been found). Only one was found cracked.

The submitter believes landing impact with more than the recommended strut extension (five inches maximum), according to the service manual. Strut extension is adjusted by adding shims (p/n 1243618-2.)

Part Total Time: 4609.2 hours

Diamond DA42

Unsecured Downlock Pin

The circlip (p/n: DIN471-8-ZP) securing the downlock pin in the main landing gear legs has repeatedly twisted off. One aircrafts aft wheel well was damaged due to

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