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Van’s Aircraft, 50 Years in the Making

A maker of kits creates a golden opportunity for new and returning builders.

A maker of kits creates a golden opportunity for new and returning builders. [Credit: Stephen Yeates]
Gemini Sparkle

Key Takeaways:

  • The pandemic significantly boosted the experimental aircraft market, driving demand for Van's Aircraft kits and prompting the company to expand operations and manage supply chain challenges to meet increased orders.
  • Van's Aircraft, celebrating its 50th anniversary, has continuously refined its kit designs over decades, leveraging advanced manufacturing like CNC machines to make them more precise and accessible for average builders.
  • Guided by the motto "We reserve the right to get better," Van's prioritizes ongoing quality, safety, and product development, aiming to make aircraft building approachable and affordable for common owners.
  • The company meticulously develops new models, such as the RV-15, taking time for thorough refinement and validation to ensure the design is right before considering a kit release.
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The pallets stack high inside the inventory hangar. Crates ready to be filled with kits line the ramp outside. It feels callous to say the pandemic resulted in any good consequences, but one was undoubtedly felt by Van’s Aircraft: Pilots stayed home—and built airplanes. The experimental/amateur-built (E/AB) category of aircraft saw intense growth as homegrown projects—and the ability to isolate in a hangar while doing them—took on a new shine. Instead of making jam and nurturing sourdough starter, hundreds of new builders “fermented” aircraft across the U.S.

During the year marking its 50th anniversary, Van’s worked hard to catch up. Facing workforce and supply chain ups and downs that have plagued the entire industry, the Aurora, Oregon-based OEM added shifts and placed orders on backlog from 12 to 18 months. The company managed to stockpile some key materials—such as the gauges of aluminum it bends and stamps into pre-built parts—yet it still waits on others, from the wood to build crates to the avionics finishing kits.

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