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Spark Plug Problems

The following is derived from maintenance facility submissions to the FAA’s Service Difficulty Reports database.

Gemini Sparkle

Key Takeaways:

  • Various spark plug failures, including internal resistor faults, insulator damage, and electrode loss, lead to significant engine performance issues.
  • These failures manifest as misfiring, rough engine operation, power loss, or severe preignition events, sometimes causing collateral damage to engine components or other ignition system parts like magnetos.
  • Abnormal spark plug resistance, whether excessively high or non-existent, is a recurrent cause of engine stumbling and rough operation, underscoring the need for proper diagnostic testing.
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Cessna 172N Skyhawk

Internal Resistor Failure

The pilot noticed a high EGT reading. A magneto check revealed one of the eight spark plugs was not firing. Examination revealed resistance in five of the eight plugs exceeded the 2 MΩ limit. The internal resistors had failed and the current path was open. The resistors should have been about 1.5 kΩ.

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