NTSB Blames Boeing 747 Engine Fire on Shoddy Maintenance Work

Agency has published its final report on a January engine fire incident.

A Boeing 747-8 freighter aircraft [Credit: AirlineGeeks | Katie Zera]
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Key Takeaways:

  • The NTSB determined an improperly installed borescope plug caused an Atlas Air Boeing 747 engine fire in January.
  • The plug's improper installation occurred during a third-party maintenance inspection just four days before the incident, despite being certified as correctly installed.
  • The flight returned safely to Miami with no injuries, and the aircraft resumed service nine days later.
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The National Transportation Safety Board said an improperly installed borescope plug led to a January engine fire on an Atlas Air Boeing 747. Maintenance on the aircraft had been performed just four days before the incident.

On January 18, Atlas Air Flight 3885 was between Miami and San Juan, Puerto Rico, when the crew received a fire indication in the Boeing 747-8F’s No. 2 engine at approximately 3,000 feet. An emergency was declared and the aircraft returned to Miami with no injuries reported.

No signs of an uncontained engine failure were found, the NTSB’s final report noted, though minor burn damage was reported on the GEnx engine’s thrust reverser fan duct. The aircraft returned to service nine days later on January 27.

According to the agency’s report, a third-party maintenance contractor was tasked with performing a borescope inspection on the No. 2 engine, requiring the removal of a plug. Both the mechanic and inspector certified that the inspection had been completed in line with maintenance manual standards.

The removed plug was found loose in the engine cowling, which resulted in the fire.


Editor’s Note: This article first appeared on AirlineGeeks.com.

Ryan Ewing

Ryan is Sr. Director of Digital for Firecrown's Aviation Group. In 2013, he founded AirlineGeeks.com, a leading trade publication covering the airline industry. Since then, his work has been featured in several publications and news outlets, including CNN, WJLA, CNET, and Business Insider. During his time in the airline industry, he's worked in roles pertaining to airport/airline operations while holding a B.S. in Air Transportation Management from Arizona State University along with an MBA. Previously, he worked for a Part 135 operator and later a major airline. Ryan is also an Adjunct Instructor at Embry-Riddle Aeronautical University.

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