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Just A Few Loose Bolts

It was the latest event in Boeing’s 737 Max saga, which includes two destroyed aircraft and 346 fatalities, plus lengthy worldwide groundings.

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Key Takeaways:

  • An exit door plug detached from an Alaska Airlines Boeing 737-9 Max mid-flight, leading the FAA to ground all 171 U.S. 737-9 Max aircraft for inspections.
  • Both Alaska Airlines and United Airlines reported finding "many" loose or missing bolts on other 737-9 Max door plugs during these emergency inspections.
  • Speculation suggests the door plug was removed and reinstalled by Boeing during final assembly, with investigations ongoing to determine if the cause was faulty installation, missing hardware, or a manufacturing defect.
  • This incident is the latest in Boeing's 737 Max history, which includes prior fatal crashes and lengthy worldwide groundings.
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By now, I’m sure you’ve heard about the exit door plug that departed a relatively new Alaska Airlines Boeing 737-9 Max on January 5 as it climbed out of 16,000 feet after departing Portland, Ore., on its way to Ontario, Calif. No one was seriously injured; the plane returned for an otherwise uneventful landing.

By the time you read this, there likely will be additional information available, but it looks like the accident aircraft’s exit door plug was removed by Boeing after it was delivered by Wichita-based Spirit Aerosystems, the 737 fuselage subcontractor, and then reinstalled before Alaska Airlines accepted the completed airplane.

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