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Hop-A-Jet Seeks to Bolster FAA Engine Corrosion AD

Charter operator urges regulators to close critical inspection loopholes following fatal Challenger 604 accident.

Hop-a-Jet on ground
Hop-A-Jet operates a fleet of charter jets out of Fort Lauderdale, Florida. [Courtesy: Hop-A-Jet]
Gemini Sparkle

Key Takeaways:

  • Hop-A-Jet is advocating for the FAA to strengthen an Airworthiness Directive (AD) on engine corrosion prevention following a fatal February 2024 crash involving one of its Bombardier Challenger 604 aircraft.
  • The National Transportation Safety Board (NTSB) determined the dual-engine failure was caused by corrosion in the GE CF34-3B engines' variable geometry (VG) system, which was visible in prior borescope imagery but not reported to the operator due to inadequate inspection and reporting protocols.
  • Hop-A-Jet is calling for the AD to mandate clearer borescope inspection requirements for corrosion, mandatory reporting of corrosion findings to operators and regulators, revisions to maintenance manuals, and improved guidance on responding to "hung starts" to prevent future tragedies.
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Hop-A-Jet is calling on the FAA to strengthen an airworthiness directive (AD) on engine corrosion prevention. The private charter jet operator submitted comments in response to the agency’s release of a notice of proposed rule making (NPRM), Docket No. FAA-2026-3875, for certain GE CF34 engines. 

The AD was created in response to the investigation of a February 9, 2024, fatal accident involving a Hop-A-Jet-operated Bombardier Challenger 604 aircraft. The aircraft was on a 5-mile final to Runway 23 at Naples Airport (KAPF) in Florida when both engines began to lose power. The aircraft came down on a freeway at rush hour, struck a road sign and a retaining wall, then caught fire.

Meg Godlewski

Meg Godlewski has been an aviation journalist for more than 24 years and a CFI for more than 20 years. If she is not flying or teaching aviation, she is writing about it. Meg is a founding member of the Pilot Proficiency Center at EAA AirVenture and excels at the application of simulation technology to flatten the learning curve. Follow Meg on Twitter @2Lewski.

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