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FAA Issues AD for Boeing Jet Fuselage Cracks

New airworthiness directive targets 737-8, 737-9, and 737-8200 models following reports of fatigue cracks near door cutouts.

A Boeing 737-9 undergoing test flights at Paine Field in Seattle. [Credit: AirlineGeeks/Katie Zera]
A Boeing 737-9 undergoing test flights at Paine Field in Seattle. [Credit: AirlineGeeks/Katie Zera]
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Key Takeaways:

  • The FAA is adopting a new Airworthiness Directive (AD) for Boeing 737-8, 737-9, and 737-8200 airplanes.
  • This AD addresses cracks found on the "bear strap," a structural metal sheet reinforcing the fuselage skin around door cutouts.
  • The cracks pose a risk to the aircraft's structural integrity, potentially affecting its ability to sustain limit loads.
  • Effective September 10, the directive requires inspections and will affect an estimated 471 aircraft.
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The FAA is adopting a new airworthiness directive (AD) for Boeing 737-8, 737-9, and 737-8200 airplanes stemming from the discovery of cracks on the structural metal sheet that reinforces the fuselage skin around door cutouts.

According to the AD, the agency received reports of cracks in this metal known as the “bear strap” at the forward galley door cutout. The AD requires an inspection of the fuselage skin for existing repairs and applicable on-condition actions.

Meg Godlewski

Meg Godlewski has been an aviation journalist for more than 24 years and a CFI for more than 20 years. If she is not flying or teaching aviation, she is writing about it. Meg is a founding member of the Pilot Proficiency Center at EAA AirVenture and excels at the application of simulation technology to flatten the learning curve. Follow Meg on Twitter @2Lewski.

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