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Just A Few Loose Bolts

It was the latest event in Boeing’s 737 Max saga, which includes two destroyed aircraft and 346 fatalities, plus lengthy worldwide groundings.

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Key Takeaways:

  • An exit door plug detached from an Alaska Airlines Boeing 737-9 Max mid-flight, leading the FAA to ground all U.S. 737-9 Max aircraft for detailed inspections.
  • Airline inspections revealed "many" loose bolts on other 737-9 Max door plugs, with early reports suggesting the accident aircraft's plug was removed and reinstalled by Boeing during final assembly.
  • Investigations by the NTSB, FAA, and other parties are ongoing to determine if the issue was due to faulty installation, missing hardware, or a manufacturing defect, adding to the Boeing 737 Max's problematic history.
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By now, I’m sure you’ve heard about the exit door plug that departed a relatively new Alaska Airlines Boeing 737-9 Max on January 5 as it climbed out of 16,000 feet after departing Portland, Ore., on its way to Ontario, Calif. No one was seriously injured; the plane returned for an otherwise uneventful landing.

By the time you read this, there likely will be additional information available, but it looks like the accident aircraft’s exit door plug was removed by Boeing after it was delivered by Wichita-based Spirit Aerosystems, the 737 fuselage subcontractor, and then reinstalled before Alaska Airlines accepted the completed airplane.

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