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Airwork: Time to Pull the Plug?

After 33 years, the engine in my 1976
Cessna Cardinal, with almost 450
hours passed TBO and 20 years since
it was overhauled, may have reached
retirement age.
Tom Benenson
Gemini Sparkle

Key Takeaways:

  • The author's high-time aircraft engine (2440 hours past TBO) developed intermittent roughness during magneto checks, leading to diagnostic challenges despite previously good performance.
  • Mechanics, concerned by the engine's age and liability, advised an overhaul regardless of the specific fault found, prompting the author to consider major engine replacement options.
  • The author faces a difficult financial decision on whether to invest $30,000-$40,000 from savings into an overhaul/new engine, or sell the aircraft in a depressed market, given already high annual operating costs.
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Tom, I’ve got bad news for you,” Brian says when I answer the phone.

The phone call isn’t a surprise. I’ve expected the call every time my airplane was in the hands of a mechanic during the last year or so, but it isn’t welcome.

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