Boeing Retires Final 787-8 Testbed After Nearly 16 Years

Aircraft supported certification, engine validation, and technology testing for the Dreamliner program.

ZA004 takes off for its final flight from Boeing Field in Seattle
ZA004 takes off for its final flight from Boeing Field in Seattle [Credit: Boeing]
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Key Takeaways:

  • Boeing's last 787-8 flight test airplane, ZA004, completed its final mission after nearly 16 years of service, marking the end of its active role in the Dreamliner program.
  • The aircraft accumulated over 2,250 flight hours across more than 670 test sorties, crucial for 787 certification, performance evaluation, and serving as an ecoDemonstrator.
  • ZA004 contributed to validating advanced technologies for fuel efficiency and emissions, and supported software upgrades for the 787 power distribution system.
  • The aircraft has been flown to Pinal Airpark for long-term storage, where it will continue to support training, research, and parts reclamation activities.
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Boeing’s last Boeing 787-8 flight test airplane, designated ZA004 (originally registered N7874), completed its final mission Wednesday, marking the end of nearly 16 years in service supporting the Dreamliner program.

ZA004 departed Boeing Field (KBFI) in Seattle on its final test flight before being flown to Pinal Airpark (KMZJ) in Marana, Arizona, where it will enter long-term storage and support training, research, parts reclamation, and other development activities.

The aircraft entered Boeing’s flight test fleet on February 24, 2010, and accumulated more than 2,250 flight hours over more than 670 test sorties, visiting more than 30 airports worldwide. Its test work spanned certification and performance evaluation of multiple 787 engine variants and flight systems, including Rolls-Royce propulsion configurations.

ZA004 also served as Boeing’s second ecoDemonstrator in 2014, validating more than two dozen technologies aimed at improving fuel efficiency and reducing emissions. The airplane later contributed to validation of software upgrades to the 787 power distribution system following an in-flight electrical incident involving another test airframe.

Boeing test aircraft
ZA004 completes its last test flight and is welcomed back to its flight line stall at Boeing Field. [Credit: Boeing]

Captain Heather Ross, the airplane’s first chief project pilot, commanded the final departure from Boeing Field. 

“To the casual observer it looks like an old airplane, but it’s always been the future,” Ross said in an in-house article by the manufacturer. 

Boeing marked the aircraft’s retirement with an internal event at Boeing Field. Company engineers and support staff signed a guest log carried aboard ZA004’s final flight. 

Ryan Ewing

Ryan is Sr. Director of Digital for Firecrown's Aviation Group. In 2013, he founded AirlineGeeks.com, a leading trade publication covering the airline industry. Since then, his work has been featured in several publications and news outlets, including CNN, WJLA, CNET, and Business Insider. During his time in the airline industry, he's worked in roles pertaining to airport/airline operations while holding a B.S. in Air Transportation Management from Arizona State University along with an MBA. Previously, he worked for a Part 135 operator and later a major airline. Ryan is also an Adjunct Instructor at Embry-Riddle Aeronautical University.

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