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The Next Last Great Milestone

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Key Takeaways:

  • The Virgin Atlantic GlobalFlyer was designed by Burt Rutan's Scaled Composites for Steve Fossett's solo, unrefueled flight around the world, specifically engineered to achieve an unprecedented 82% fuel fraction for a turbine-powered aircraft.
  • Achieving this required extreme lightweight engineering, featuring an all-carbon structure (weighing only 1,727 pounds for a 114-foot wingspan) and a complex, automated 13-tank fuel system to manage the immense fuel load and maintain balance.
  • The article emphasizes the profound engineering and craftsmanship behind the GlobalFlyer's capabilities, contrasting it with the public spectacle and media focus on its wealthy sponsors rather than its technical creators.
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In the reception area at Burt Rutan’s Mojave, California, skunk works, Scaled Composites, there sits on a corner table a small black tripod with a cup-shaped receptacle on top. Built by composites engineer Stan Stawski, who works at Scaled, it supported two tons before failing. It weighs less than four ounces.

Getting the most strength for the least weight is the real crux of aeronautical engineering. In airplanes, structure is a necessary evil. The same could be said of fuel, and the two evils come together in airplanes intended to fly extremely long distances.

FLYING Staff

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