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Hop-A-Jet Seeks to Bolster FAA Engine Corrosion AD

Charter operator urges regulators to close critical inspection loopholes following fatal Challenger 604 accident.

Hop-a-Jet on ground
Hop-A-Jet operates a fleet of charter jets out of Fort Lauderdale, Florida. [Courtesy: Hop-A-Jet]
Gemini Sparkle

Key Takeaways:

  • Hop-A-Jet is advocating for the FAA to strengthen an airworthiness directive (AD) on engine corrosion prevention following a fatal February 2024 crash where dual-engine failure was caused by corrosion in GE CF34 engines.
  • The National Transportation Safety Board (NTSB) investigation found the corrosion, which blocked airflow, was visible in archived borescope imagery from prior inspections but was not reported to the operator because manufacturer inspection programs did not explicitly require its identification or escalation.
  • The company is calling for the AD to mandate visual borescope inspections for corrosion, require reporting of all findings, and revise maintenance manuals to ensure operators and technicians are clearly instructed on how to detect, report, and act upon this critical safety condition.
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Hop-A-Jet is calling on the FAA to strengthen an airworthiness directive (AD) on engine corrosion prevention. The private charter jet operator submitted comments in response to the agency’s release of a notice of proposed rule making (NPRM), Docket No. FAA-2026-3875, for certain GE CF34 engines. 

The AD was created in response to the investigation of a February 9, 2024, fatal accident involving a Hop-A-Jet-operated Bombardier Challenger 604 aircraft. The aircraft was on a 5-mile final to Runway 23 at Naples Airport (KAPF) in Florida when both engines began to lose power. The aircraft came down on a freeway at rush hour, struck a road sign and a retaining wall, then caught fire.

Meg Godlewski

Meg Godlewski has been an aviation journalist for more than 24 years and a CFI for more than 20 years. If she is not flying or teaching aviation, she is writing about it. Meg is a founding member of the Pilot Proficiency Center at EAA AirVenture and excels at the application of simulation technology to flatten the learning curve. Follow Meg on Twitter @2Lewski.

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