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Hop-A-Jet Seeks to Bolster FAA Engine Corrosion AD

Charter operator urges regulators to close critical inspection loopholes following fatal Challenger 604 accident.

Hop-a-Jet on ground
Hop-A-Jet operates a fleet of charter jets out of Fort Lauderdale, Florida. [Courtesy: Hop-A-Jet]
Gemini Sparkle

Key Takeaways:

  • Hop-A-Jet is urging the FAA to strengthen a proposed airworthiness directive (AD) concerning engine corrosion prevention following a fatal February 2024 crash of one of its Bombardier Challenger 604 aircraft.
  • The National Transportation Safety Board (NTSB) determined the probable cause of the dual-engine failure was corrosion in the GE CF34-3B engines' variable geometry (VG) system, which was visible in prior borescope inspections but not reported to the operator.
  • Hop-A-Jet argues that current maintenance programs and manufacturer-authorized inspections do not sufficiently require the identification, reporting, and escalation of internal compressor corrosion findings to aircraft operators.
  • The company requests the FAA mandate comprehensive corrosion inspections, require reporting of findings to operators and regulators, add sea/salt exposure as a risk factor, and revise maintenance/flight manuals to address these issues.
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Hop-A-Jet is calling on the FAA to strengthen an airworthiness directive (AD) on engine corrosion prevention. The private charter jet operator submitted comments in response to the agency’s release of a notice of proposed rule making (NPRM), Docket No. FAA-2026-3875, for certain GE CF34 engines. 

The AD was created in response to the investigation of a February 9, 2024, fatal accident involving a Hop-A-Jet-operated Bombardier Challenger 604 aircraft. The aircraft was on a 5-mile final to Runway 23 at Naples Airport (KAPF) in Florida when both engines began to lose power. The aircraft came down on a freeway at rush hour, struck a road sign and a retaining wall, then caught fire.

Meg Godlewski

Meg Godlewski has been an aviation journalist for more than 24 years and a CFI for more than 20 years. If she is not flying or teaching aviation, she is writing about it. Meg is a founding member of the Pilot Proficiency Center at EAA AirVenture and excels at the application of simulation technology to flatten the learning curve. Follow Meg on Twitter @2Lewski.

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