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Tool Control: The Ground School of Aircraft Maintenance

Whether you care for one airplane or several, having the right tool at arm’s reach is important.

Maintaining an aircraft goes far beyond gassing up and taking off. [Shark-Co]
Gemini Sparkle

Key Takeaways:

  • Aircraft maintenance involves highly intricate and demanding tasks, often requiring specialized tools like a crowfoot wrench for hard-to-reach areas.
  • Building an aviation-grade tool inventory should start with essential tools and expand as needed, utilizing resources like academic lists or tool trucks for acquisition.
  • Implementing a robust tool control program, such as shadowboxing, is critical in aviation maintenance to prevent foreign object debris (FOD), ensure safety, and requires continuous assessment and improvement.
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The trick was to balance on the nose wheel, at just the correct position, to access the backside of the bulkhead that held the canopy selector valve. This task was accomplished in the cold rain, with MIL-H-5606 dripping in your face, while your buddies punched your leg screaming, “Hurry up, we eat in 15 minutes.”

There is a reason why line maintenance is a younger person’s game. I was in my early 20s, somewhat limber, quite a bit thinner, and just cocky enough to think I could remove the faulty valve before the car left for lunch.

Richard Scarbrough

Richard is a US Navy Veteran, A&P Mechanic, and Embry-Riddle Aeronautical University alumni. His experience ranges from general and corporate aviation to helicopters, business jets, and commercial airliners. Former owner of a 145 repair station, he currently has an aerospace product management role and is a member of the T-C-Alliance. Follow him on X (Twitter) at @RScarCo.

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