McCauley Completes Vibration Tests on Denali Prop

The new 5-blade composite propeller would be the first to the field with the GE Catalyst turboprop powerplant.

McCauley’s new 5-blade composite prop recently finished vibration testing on the Beechcraft Denali. [Credit: Textron Aviation]
Gemini Sparkle

Key Takeaways:

  • McCauley's C1106 5-blade composite propeller, designed for the Beechcraft Denali and its GE Catalyst engine, successfully completed key vibration testing.
  • The propeller exceeded all test requirements, representing a significant step toward certification and being the first to be fielded with the Catalyst engine.
  • Featuring a new design, the 105-inch diameter prop targets a Time Between Overhauls (TBO) of 6,000 hours or 72 calendar months.
  • This testing milestone brings the Denali closer to certification, which is now anticipated in the second half of 2024.
See a mistake? Contact us.

A new prop for a new engine—and airframe—has completed key tests in the ongoing quest towards certification on the Beechcraft Denali.

McCauley, a division of Textron Aviation, announced on its social media channels Wednesday that the C1106 prop completed vibration testing married to the GE Catalyst turboprop powerplant expected to drive the Denali.

The 5-blade composite propeller would be the first to the field with the Catalyst. It completed wind tunnel testing last December in Switzerland at RUAG.

“This is a significant milestone for the entire McCauley team,” said John Dandurand, vice president and general manager, McCauley Propeller Systems. “The completion of vibration testing brings us one step closer to certification of our new propeller for the high-performance Denali turboprop.”

In a report to FLYING, McCauley characterized the nature of the testing just completed. “The vibration testing consisted of conducting strain tests from idle to maximum power,” the company said. “The propeller exceeded all requirements. The Catalyst engine uses a proprietary internal electronic propeller control system, enabling the FADEC to optimize performance during all phases of flight.”

The prop is anticipated to certify with a 6,000-hour or 72-month TBO. [Credit: Textron Aviation]

Denali Prop Specs

The 105-inch diameter C1106 prop is fully feathering, with reverse pitch, and nickel-plated leading edge guards. The prop actuates via a single-acting hydraulic control system. The one-piece forged aluminum hub is a new design for the company, and it weighs 150 pounds. Electric anti-ice and de-ice functions will be included as well on the Denali installation.

McCauley targets a time between overhauls (TBO) of 6,000 hours or 72 calendar months. Textron Aviation now anticipates certification of the Denali in the second half of 2024, following a rescheduling of the timeline to accommodate the concurrent Cessna SkyCourier program.

Ready to Sell Your Aircraft?

List your airplane on AircraftForSale.com and reach qualified buyers.

List Your Aircraft
AircraftForSale Logo | FLYING Logo
Pilot in aircraft
Sign-up for newsletters & special offers!

Get the latest stories & special offers delivered directly to your inbox.

SUBSCRIBE