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Flying a Big-Bore Engine Without the Lead

Cirrus SR22 Turbo
Gemini Sparkle

Key Takeaways:

  • A test flight of a Continental Motors-modified Cirrus SR22 running on 94UL unleaded fuel demonstrated impressive performance, producing more power and running cooler than a factory SR22 on 100LL.
  • Continental Motors is taking a "two-pronged" approach to the phasing out of 100LL, modifying existing gas piston engines for unleaded compatibility and developing new jet-A burning diesel engines.
  • The company is confident its engines, including the TSIO-550, can be adapted for 94UL through changes to valve seats, combustion, and ignition systems, ensuring readiness for the future of unleaded aviation fuel.
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My test flight in Continental Motors’ developmental Cirrus SR22 was among the most unusual and interesting of my career. That was in part because I was testing a major mod of an airplane in which I have a lot of flying experience, and in part because I was glimpsing into the future by flying a big-bore-powered airplane using unleaded fuel.

The airplane I flew was topped off with 94UL in Mobile, Alabama, that morning. By the time it made it out to Austin, Texas, we still had a couple of hours of unleaded fuel, enough to see how the TSIO-550 performed on 100-No-Lead before adding 100LL for the remainder of the flight.

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