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Why Before-Takeoff Control Checks Are Important

Maintenance techs aren’t required to be pilots or aerodynamicists.

Spanish Fork, Utah Airport Runway Courtesy Spanish Fork Airport
Gemini Sparkle

Key Takeaways:

  • The 2006 crash of the Spectrum Model 33 prototype was caused by inadvertently reversed aileron controls following maintenance, due to a misassembled bellcrank that went undetected.
  • Control reversals are not unique to mechanical systems, with similar incidents occurring in fly-by-wire aircraft (Lufthansa A320, Air Astana Embraer 190) immediately after maintenance.
  • A common factor in these accidents and incidents was the failure of both maintenance personnel and flight crews to verify the *direction* of control surface movement during checks, only confirming that they moved.
  • The article stresses the critical importance for pilots to consciously confirm the correct direction of control surface responses during all pre-flight checks to prevent future control reversal accidents.
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On July 25, 2006, at Spanish Fork, Utah, the prototype of the Spectrum Model 33 business jet lifted off on a test flight. The 7,300-pound all-composite airplane, powered by two Williams FJ33 turbofans of 1,562 pounds of thrust each, had previously logged 44 hours in the course of 46 test flights before spending seven weeks on the ground for modifications to the main landing gear and the surrounding structure and systems.

Immediately after breaking ground, the airplane rolled to the right. The wing struck the ground and the airplane crashed, killing both pilots. Subsequent examination of the wreckage revealed that the aileron controls had been inadvertently installed in such a way as to reverse their operation.

Peter Garrison

Peter Garrison taught himself to use a slide rule and tin snips, built an airplane in his backyard, and flew it to Japan. He began contributing to FLYING in 1968, and he continues to share his columns, ""Technicalities"" and ""Aftermath,"" with FLYING readers.

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