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Van’s Aircraft, 50 Years in the Making

A maker of kits creates a golden opportunity for new and returning builders.

A maker of kits creates a golden opportunity for new and returning builders. [Credit: Stephen Yeates]
Gemini Sparkle

Key Takeaways:

  • The COVID-19 pandemic fueled significant growth for Van's Aircraft, as pilots staying home spurred an intense demand for experimental/amateur-built kits, leading to a surge in projects.
  • Van's Aircraft responded to this increased demand by expanding operations, adding shifts, and investing in advanced tooling to refine kits, making them more approachable for average builders despite ongoing supply chain challenges.
  • Celebrating 50 years, Van's prioritizes continuous improvement, quality, and safety, having completed over 11,000 aircraft globally and meticulously developing new models like the RV-15 before release.
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The pallets stack high inside the inventory hangar. Crates ready to be filled with kits line the ramp outside. It feels callous to say the pandemic resulted in any good consequences, but one was undoubtedly felt by Van’s Aircraft: Pilots stayed home—and built airplanes. The experimental/amateur-built (E/AB) category of aircraft saw intense growth as homegrown projects—and the ability to isolate in a hangar while doing them—took on a new shine. Instead of making jam and nurturing sourdough starter, hundreds of new builders “fermented” aircraft across the U.S.

During the year marking its 50th anniversary, Van’s worked hard to catch up. Facing workforce and supply chain ups and downs that have plagued the entire industry, the Aurora, Oregon-based OEM added shifts and placed orders on backlog from 12 to 18 months. The company managed to stockpile some key materials—such as the gauges of aluminum it bends and stamps into pre-built parts—yet it still waits on others, from the wood to build crates to the avionics finishing kits.

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